Linear light source for enhancing uniformity of beaming light within the beaming light&#39;s effective focal range

ABSTRACT

A light guide assembly as a linear light source for enhancing the uniformity of beaming light within the beaming light&#39;s effective focal range comprising a light guide bar connected to a light source assembly and a reflective housing encasing the light guide bar. One surface of the light guide bar is a light-scattering/light-emission surface, and other surfaces are all reflective. The emission plane has gradually changing indentations for adjusting the light refractive and reflecting indexes to ensure the light uniformity. The reflective housing covering the light guide bar is used for enhancing the light reflection and intensity. An opening is formed in the reflective housing corresponding to the emission plane of the light guide bar, and a reflecting flange is formed at one side of the opening. Combined with the sloping and notched emission plane, light with high intensity and uniformity can be obtained, and the uniformity of beaming light within the beaming light&#39;s effective focal range can also be improved.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent application Ser. No. 10/857,873, now an issued U.S. Pat. No. 7,140,762, field Jun. 2, 2004 in the U.S. Patent and Trademark Office, the disclosures of which are incorporated herein by reference.

BACKGROUND OF INVENTION

1. Field of the Invention

The invention relates to a linear light source, and more particularly, to a linear light source having a light guide bar with a sloped and notched light emitting surface and an external reflective housing, which enhances uniformity of beaming light within the beaming light's effective focal range in addition to the overall improvements on light intensity and uniformity.

2. Description of the Prior Art

Scanners, facsimile machines and multifunction peripherals are popularly used in daily life. This type of equipment generally utilizes a linear light source to illuminate the target. Imaging quality of the scanned target is greatly related to the performance of the light source. If the intensity or uniformity of the light source is patchy, the output picture will not be accurate. Under certain circumstances, if the scanned target is not in a fixed focal range and exceeds the effective focal range tolerance of the light source, the output picture will be indistinct. Hence, the light source of the present invention with the overall intensity and uniformity improvements and in particular the uniformity of beaming light within beaming light's effective focal range enhancement has been developed.

Conventional linear light sources are generally cylindrical, square or rectangular. These designs are easier to be molded or fabricated, but the efficiency of light propagation in terms of diffusion and scattering or uniformity control is limited. As a result, many different inventions have been disclosed to resolve these problems. For giving consideration to linear light source designs having a symmetrical polygonal cylinder, the applicant has previously developed a linear light source having a reflecting plane. As shown in FIG. 1, the light source comprises a light guide bar 40′ and a light source component 50′. The light guide bar 40′ is a polygonal cylinder, and includes an arced emission plane 42′, a reflecting plane 44′ corresponding to the arced emission plane 42′, an incidence plane 46′ and a plurality of reflecting sides 48′. With this kind of design, the light guide bar 40′ can yield uniformed light with the reflecting plane 44′ after directing the light from the light emitting diode on the light source component 50′. Also, the condensing effect of the arced emission plane 42′ can lead to better light output and enhance the image detecting quality.

The above-mentioned prior art utilizes the plane treatment of the light guide bar to improve the light uniformity, and changes the structure of the light guide bar to improve the condensing effect and light intensity. Although the prior art provides acceptable results, greater improvements are still sought after to optimize the energy conservation, improve the intensity and uniformity of the emitted light, and enhance the uniformity of beaming light within beaming light's effective focal range. Hence, the present invention discloses a linear light source having a sloped and notched light-emitting surface and an external reflective housing which enhances uniformity of beaming light within the beaming light's effective focal range. The reflecting housing with reflecting flange efficiently guides the light and reduces the energy loss with repetitive diffusion and scattering, thus further enhancing the light intensity.

SUMMARY OF INVENTION

It is therefore an objective to provide a linear light source that can be applied to the target in order to improve the definition and accuracy of scanning.

It is therefore another objective to provide a linear light source for enhancing the uniformity of beaming light within the beaming light's effective focal range.

It is therefore a further objective to provide a linear light source with greater emitted or beaming light uniformity that can accurately detect the target without loss caused by uneven or non-uniform intensity.

It is therefore a further objective to provide a linear light source with high intensity that can repeatedly reflect light in order to optimally conserve the light energy and greatly enhance the intensity.

The present invention discloses a light guide assembly with improved intensity, uniformity and enhanced uniformity of beaming light within effective beaming light focal range. The light guide assembly comprises a light guide bar that connects to a light source assembly. The light source assembly comprises, for example, a single LED or plurality of LEDs in an LED package. The light source is positioned adjacent to a light-receiving end of the light guide bar. The light guide bar is encased in a reflective housing such as a reflective sleeve or reflective windowed box. One surface of the light guide bar is a light-scattering/light-emission surface where the light exits.

The reflective housing surrounds all surfaces except for the light-scattering/light-emission surface. The reflective housing may be a windowed box wherein the light guide bar is enclosed in the box except for the light-emitting surface, which emits light through the opening or window of the box. The surfaces of the light guide bar surrounded by the reflective housing are reflective surfaces for reflecting light.

After light from the light source assembly enters the light-receiving end or ends of the light guide bar, the light may be reflected off any of the reflective surfaces. The light eventually exits the light guide bar through the light-scattering/light-emission surface. The light-scattering/light-emission surface further comprises a light-scattering pattern that serves to diffuse the light. The light-scattering pattern can comprise a series of notches and/or ridges that are formed such that they vary along the length of the light guide body and may be slightly ramped or sloped from a side view.

As mentioned above, the light-scattering pattern diffuses the light since the light is reflected by one or more of the notches or ridges. The light continues to propagate through the light guide bar from the light-receiving end toward the opposite end before exiting the surface either through a notch or ridge. The light exiting the light-scattering/light-emission surface also refracts at a variety of different angles through the various notches and ridges.

These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a 3-dimensional diagram of a prior art linear light source;

FIG. 2 is a 3-dimensional diagram of a light guide assembly according to an embodiment of the present invention;

FIG. 3 is an exploded view of a light guide assembly according to an embodiment of the present invention;

FIG. 4A is a cross-sectional view of a light guide assembly according to an embodiment of the present invention;

FIG. 4B is a cross-sectional view of a light guide assembly according to an embodiment of the present invention;

FIG. 4C is a cross-sectional view of a light guide assembly according to an embodiment of the present invention;

FIG. 4D is a cross-sectional view of a light guide assembly according to an embodiment of the present invention;

FIG. 5 is a front view of a light source of a light guide assembly according to an embodiment of the present invention;

FIG. 6 is a side view of a light-scattering pattern of a light-scattering/light-emission surface according to an embodiment of the present invention;

FIG. 7 is a side view of a light-scattering pattern of a light-scattering/light-emission surface according to an embodiment of the present invention;

FIG. 8 is a graph illustrating testing results of intensity without a reflecting flange according to an embodiment of the present invention;

FIG. 9 is a graph illustrating testing results of intensity with a reflecting flange according to and embodiment of the present invention;

FIGS. 10A-10C are cross-sectional, 3-dimensional, and side views of a light guide bar according to an embodiment of the present invention;

FIGS. 10D-10E are side views of a 4 pin and 8 pin LED package according to an embodiment of the present invention;

FIGS. 11A-11B are cross-sectional and 3-dimensional views of a light guide bar according to an embodiment of the present invention; and

FIG. 12 is a cross-sectional view of a light guide bar according to an embodiment of the present invention.

DETAILED DESCRIPTION

The present invention provides a light guide assembly with improved emitted light intensity and uniformity and with improved uniformity of beaming light within the beaming light's effective focal range.

Refer to FIG. 2, which is a 3-dimensional diagram of a light guide assembly according to an embodiment of the present invention.

As shown in FIG. 2, the light guide assembly 1 comprises a light source assembly 10, a light guide bar 20 and a reflecting sleeve 30 surrounding the light guide body 20. Light from the light guide bar 20 is emitted through an emission opening 32 in the reflecting sleeve 30.

Also refer to FIG. 3, which is an exploded view of a light guide assembly according to an embodiment of the present invention.

The light source assembly 10 of the light guide assembly 1 comprises an opening 12 which corresponds in shape to the shape of the light guide bar 20. The light guide bar 20 is received in the opening 12 and allows the light guide bar 20 to firmly connect to the light source 10. At least one light emitting diode (LED) 14 is installed in the opening 12 of the light source assembly 10 as the light source origin. The light guide bar 20 is a symmetrical polygonal cylinder and is illustrated as an octagonal cylinder in this embodiment. However, the number of sides of the light guide body can be chosen as desired. The light guide bar 20 is primarily used for converting the spot light source of the LED 14 into a linear light source. One surface of the light guide bar 20 is a light-scattering/light-emission surface 22 for linearly emitting the light. The other surfaces are reflecting surfaces 24 used for reflecting the light. One end of the light guide bar 20 is a light-receiving end 26. When the light source assembly 10 and the light guide bar 20 are assembled together, the light-receiving end 26 corresponds to the LED 14 of the light source assembly 10, so that the light from the LED 14 passes into the light guide bar 20 via the light-receiving end 26 and is distributed through the structure of the light guide bar 20.

Furthermore, the reflective sleeve 30 covers the light guide bar 20 thereby enhancing the reflection effect and improves the output intensity. An emission opening 32 is formed in the reflective sleeve 30 corresponding to the light-scattering/light-emission surface 22 of the light guide bar 20 for allowing the light to pass. The other surfaces are reflective surfaces 24 and are covered by the reflective sleeve 30. After entering the light guide bar 20, the light is reflected by the reflective surfaces 24 and the reflective sleeve 30 in order to enhance the intensity. After being reflected the light will be emitted through the emission opening 32 from the light-scattering/light-emission surface 22. In the design, the reflective sleeve 30 can further comprise an upper section 34 and a lower section 36. The light guide bar 20 is placed between the upper section 34 and the lower section 36, and with the combination of the upper and lower sections 34, 36, the light guide bar 20 will be encased in the reflective sleeve 30. Since the primary function of the reflective sleeve 30 is to reflect the light, the color of the reflective sleeve 30 can be selected from those having greater reflectivity, such as white, silver, or silvery white.

Refer to FIG. 4A, which is a cross-sectional view of a light guide assembly according to an embodiment of the present invention.

For enhancing the reflection effect, a reflecting flange 38 is located on the lower section 36 at one side of the emission opening 32. The angle between the reflecting flange 38 and the vertical axis of the emission opening 32 is typically about 30 to 60 degrees. However the angle, length, and width of the reflecting flange 38 can be modified according to requirements. Because the emission angle of the light output by the light guide bar 20 via the light-scattering/light-emission surface 22 is in a wide range and not directed toward the target 40, the reflecting flange 38 can reflect and redirect the light once again.

The addition of the reflective flange 38 further aids in concentrating the light, optimally conserving the light energy, and improving the output intensity and overall uniformity.

Refer to FIG. 4B, which is a cross-sectional view of a light guide assembly according to an embodiment of the present invention.

In some embodiments, the reflecting housing comprises a one piece or two piece reflecting sleeve 34, 36. In application, after the light guide bar 20, light source assembly, and reflecting sleeve 34, 36 are assembled, the light guide assembly is mounted in a larger mounting base 400.

Refer to FIG. 4C and FIG. 4D, which are cross-sectional views of a light guide assembly according to an embodiment of the present invention.

In other embodiments such as illustrated in 4C, the larger mounting base is made of a reflective material such as white, silver, or white-silver material. In this way, the larger mounting base becomes the reflecting housing 400. The light guide bar 20 and the light source assembly are mounted into the reflecting housing 400 without the need for also assembling a separate reflective sleeve. This eliminates production steps and lowers production costs.

Additionally as shown in FIG. 4D, a reflecting housing top section 34B can be optionally installed on top of the reflecting housing 400 after the light guide bar 20 is installed. This further adds to the reflective function of the reflecting housing 400. Refer to FIG. 5, which is a front view of a light source assembly of a light guide assembly according to an embodiment of the present invention.

The LED 14 can be selected from various lighting colors either red, blue, green, or any other lighting colors of LED in accordance with the user's requirement. When requiring a monochromatic light source, only one color of LED needs to be placed in the base of the light source assembly 10, and when requiring a color light source, a light emitting diode or a plurality of light emitting diodes of any color within the visible light spectrum or near visible light spectrum such as infrared or ultraviolet are installed. In this example, three LEDs are utilized. However, any number of, color of, or combination of LEDs can be utilized or configured as required.

However, due to the different color and different wavelength of the LEDs, the LEDs 14 are installed at a position approximately 1.12±0.1 centimeters in a diametrical range outward from the center of the opening 12. Furthermore, the distance from the center or positioning of the LEDs can be modified to meet requirements. When the light guide bar 20 and the opening 12 are securely connected, the light of each LED can concentratively enter the light guide bar with a reduced invalid reflecting region.

Refer to FIG. 6 and FIG. 7, which are side views of a light-scattering pattern of a light-scattering/light-emission surface according to an embodiment of the present invention.

In order to improve intensity and increase uniformity, in some embodiments the light-scattering/light-emission plane 22 is sloped and notched. The present invention forms the notches on the surface of the light-scattering/light-emission surface 22. If the notches are formed on the reflective plane, the light is output after being reflected and refracted in the light guide body. Although this can also improve the uniformity, the residual notch or indentation shadow will be obvious after exceeding a certain range. Therefore, it is preferred to form the notches on the light-scattering/light-emission surface. As a result, the present invention not only reduces the influence or shadow of the indentations or notches but also improves the uniformity. The light is reflected and refracted by the reflective surfaces of the light guide bar and the reflective housing, and then output from the light-scattering/light-emission surface. With different notch angles, the light can be controlled more uniformly. Because the light is directly output after being uniformed, the indentation shadow is not obvious, and the effective focal range tolerance of the light can also be improved when combined with the reflective flange.

In the present invention, the design of the notches or indentations is closely related to the light uniformity. The incline angle (θ) of the notch is typically between 0.03 to 0.15 degrees, and the angle can be gradually or sectionally increased. For example as shown in FIG. 7, the incline angle of section I is a fixed value between 0.03 to 0.09 degrees (such as 0.07), and the incline angle of section II is a fixed value between 0.09 to 0.15 degrees (such as 0.11). If illustrated by increasing the incline angle over 3 sections, the incline angle of section I could be a fixed value between 0.03 to 0.05 degrees (such as 0.04), the angle of section II could be fixed value between 0.05 to 0.10 degrees (such as 0.08), and the angle of section III could be a fixed value between 0.10 to 0.15 degrees (such as 0.12). Obviously, other angles of incline can be utilized depending on requirements. For example, the incline angle can be linearly or logarithmically increased from one end to the other.

Following is a method for calculating the height and the incline length of the notches or indentations formed in the light-scattering/light-emission surface, as shown in FIG. 6. Assume the section has the same incline angle (θ), L is the total length of the concentrated effective focal range of the LED in this section, the distance between the bottoms of each notch are the same, N is the length from the calculated indentation to the concentrated focus of the LED (typically between 1-111), and the angle of the indent is φ (typically between 30 to 40 degrees).

$\begin{matrix} {{{So},{{{the}\mspace{14mu}{height}\mspace{14mu}{of}\mspace{14mu}{the}\mspace{14mu} 1{st}\mspace{14mu}{indent}\mspace{14mu}{X1}} = {\left( {L - n_{1}} \right)*\tan\;\theta}}}\mspace{40mu}{{{the}\mspace{14mu}{height}\mspace{14mu}{of}\mspace{14mu}{the}\mspace{14mu} 2{nd}\mspace{14mu}{indent}\mspace{14mu}{X2}} = {\left( {L - n_{2}} \right)*\tan\;\theta}}\mspace{40mu}\vdots} & (1) \\ {{{and},{{{the}\mspace{14mu}{incline}\mspace{14mu}{length}\mspace{14mu}{of}\mspace{14mu}{the}\mspace{14mu} 1{st}\mspace{14mu}{indent}\mspace{14mu}{Y1}} = {{{X1}/\sin}\;\varphi\mspace{14mu} 1}}}\mspace{50mu}{{{the}\mspace{14mu}{incline}\mspace{14mu}{length}\mspace{14mu}{of}\mspace{14mu}{the}\mspace{14mu} 2{nd}\mspace{14mu}{indent}\mspace{14mu}{Y2}} = {{{X2}/\sin}\;\varphi\mspace{14mu} 2}}\mspace{50mu}\vdots} & (2) \end{matrix}$

In equations (1) and (2), the height of the indent can be calculated and then the incline length of the indent can be also obtained. By using different values of N and φ, the incline length of the indent can be changed to control the light refractive index and reflecting index.

Refer to FIG. 8, which is a graph illustrating testing results of intensity without a reflective flange and FIG. 9, which is a graph illustrating testing results of intensity with a reflective flange according to and embodiment of the present invention.

With the same green light source, and input duty of 0.24, the output intensity without the reflecting flange is about 0.9288V, and with the reflecting flange the output intensity can be raised to 1.5432V. This proves that the present invention can effectively improve the light output intensity by adding the reflecting flange. Combined with the notched light-scattering/light-emission surface, a light with high intensity and uniformity can be obtained, and the beaming light effective focal range tolerance can be also enlarged. In application, an image output with greater quality and resolution can be accomplished.

Refer to FIGS. 10A-10C, which are cross-sectional, 3-dimensional, and side views of a light guide bar according to an embodiment of the present invention.

In an embodiment of the present invention, the light guide bar 1000 is an elongated polygon. A light-scattering/light-emission surface 1010 is disposed on one surface having a light-scattering pattern. The other surfaces act as light-reflecting surfaces.

Since the light guide bar 1000 is symmetrical, it can be rotated 180 degrees so that the light-scattering pattern is no longer on the light-emission surface but rather on the surface directly opposite the light-emission surface.

This allows the light guide assembly to be flexibly adapted according to needs or requirements. For example, if the light-scattering pattern is on the light-emission surface, a low power or less expensive LED light source can be used. If less light is desired, the light bar can be rotated so that the light-scattering pattern is 180 degrees from the light-emission surface. This allows manufacturers to tune or adjust the amount of light.

In another embodiment of the present invention, the light guide bar 1000 comprises two light-scattering patterned surfaces. One surface is the light-emission surface 1010 and 180 degrees opposite is a patterned light-reflecting surface 1020.

This configuration provides ease during assembly since the light guide bar cannot be installed in the incorrect orientation.

Refer to FIGS. 10D-10E, which are side views of a 4 pin and 8 pin LED package according to an embodiment of the present invention.

FIGS. 10D-10E illustrate LED packages 1050A, 1050B that can be used with the light guide bar illustrated in FIGS. 10A-10C. In FIG. 10D, the LED package 1050A is a 4 pin LED package. This allows three LED light sources to be installed in an opening 1060 of the LED package housing. The four pins 1070 allow power and common ground to be provided to the LEDs.

Similarly, in FIG. 10E, the LED package 1050B is an 8 pin LED package. This allows up to 7 LED light sources to be used.

Refer to FIGS. 11A-11B, which are cross-sectional and 3-dimensional views of a light guide bar according to an embodiment of the present invention.

In another embodiment of the present invention, the light guide bar 1100 is extended pentagon shaped. The light guide bar 1100 comprises a light-emission surface 1110 with a light-scattering pattern on the surface. An opposite side from the light-emission surface 1110 is a light-reflecting surface 1120. In an embodiment of the present invention the light-reflecting surface 1120 has a smooth or rough surface. In another embodiment of the present invention the light-reflecting surface has a light-scattering pattern similar to the light-emission surface 1110.

Refer to FIG. 12, which is a cross-sectional view of a light guide bar according to an embodiment of the present invention.

In this embodiment, as illustrated in FIG. 12, the light guide bar 1200 is shaped as another type of elongated polygon. The light guide bar 1200 comprises a light-emission surface 1210 with light-scattering pattern and a light-reflecting surface 1220.

It should be noted that in the embodiments described above, the light-scattering pattern can be adjusted to suit various requirements. For example, on the end of the light guide bar nearest the light source, the notches of the pattern can be eliminated for the first 20 or 30 mm and replaced with a rough texture on the surface.

Additionally, LED light sources are selected from any color within the visible light spectrum or near visible light spectrum such as IR or UV. For example, the LEDs can be green, yellow, blue, red, white, etc. This allows the linear light assembly to emit a wide variety and amount of light.

Those skilled in the art will readily observe that numerous modifications and alterations of the device may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims. 

1. A light guide assembly for enhancing uniformity of beaming light, comprising: a polygonal cylindrical light guide bar, wherein one surface of the light guide bar is a light-scattering/light-emission surface and other surfaces are a plurality of reflecting surfaces, and at least one end of the light guide bar is a light-receiving end, wherein the light-scattering/light-emission surface comprises an indented surface; a light source assembly connecting to said light guide bar, wherein said light source assembly includes at least one light emitting diode; and a reflective housing encasing said light guide bar, and an emission opening in reflective sleeve formed corresponding to the light-scattering/light-emission surface; and an angle of said indented surface is gradually increased with an incline angle of 0.03 to 0.15 degrees.
 2. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein the indented surface is a gradually indented surface formed on an outside surface of the light-scattering/light-emission surface.
 3. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein an opening is formed in the light source assembly corresponding to a shape of the light guide bar for fastening the light guide bar to the light source assembly.
 4. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein a reflecting flange is formed at one side of the emission opening.
 5. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein the light emitting diode comprises at least one light emitting diode of any color within visible or near visible light spectrum.
 6. The light guide assembly for enhancing uniformity of beaming light of claim 3, wherein the light emitting diode is placed at a distance of 1.12±0.1 centimeters in diametrical range outward from a center of the opening.
 7. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein the reflective housing further comprises an upper sleeve and a lower sleeve, the upper and lower sleeves can be combined together.
 8. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein an angle between a reflecting flange and a vertical axis of the emission opening is 30 to 60 degrees.
 9. The light guide assembly for enhancing uniformity of beaming light of claim 2, wherein the incline angle of the indented surface is gradually and segmentally increased.
 10. The light guide assembly for enhancing uniformity of beaming light of claim 1, wherein a color of the reflective housing is selected from one of white, silvery-white and silver.
 11. A light guide assembly for enhancing uniformity of beaming light, comprising: a polygonal cylindrical light guide bar, wherein one surface of the light guide bar is a light-scattering/light-emission surface and other surfaces are a plurality of reflecting surfaces, and at least one end of the light guide bar is a light-receiving end, wherein the light-scattering/light-emission surface comprises an indented surface; a light source assembly connecting to said light guide bar, wherein said light source assembly includes at least one light emitting diode; and a reflective housing encasing said light guide bar, and an emission opening in reflective sleeve formed corresponding to the light-scattering/light-emission surface; an opening is formed in the light source assembly corresponding to a shape of the light guide bar for fastening the light guide bar to the light source assembly; and the at least one light emitting diode is placed at a distance of 1.12+0.1 centimeters in diametrical range outward from a center of the opening.
 12. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein the indented surface is a gradually indented surface formed on an outside surface of the light-scattering/light-emission surface.
 13. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein a reflecting flange is formed at one side of the emission opening.
 14. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein the light emitting diode comprises at least one light emitting diode of any color within visible or near visible light spectrum.
 15. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein the reflective housing further comprises an upper sleeve and a lower sleeve, the upper and lower sleeves can be combined together.
 16. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein an angle between a reflecting flange and a vertical axis of the emission opening is 30 to 60 degrees.
 17. The light guide assembly for enhancing uniformity of beaming light of claim 12, wherein an angle of said indented surface is gradually increased with an incline angle of 0.03 to 0.15 degrees.
 18. The light guide assembly for enhancing uniformity of beaming light of claim 12, wherein the incline angle of the indented surface is gradually and segmentally increased.
 19. The light guide assembly for enhancing uniformity of beaming light of claim 11, wherein a color of the reflective housing is selected from one of white, silvery-white and silver. 